Process - monitoring

Postup práce:

Krok 1

Deoxidation

Deoxidation
  • Temperature monitoring - permanent
  • Chemical concentration - min. 1x per shift
  • Direct DEOX measurement (removal 2g / m²) - min. 1x per shift
  • Degreasing capacity - each product
Krok 2

DEMI water

DEMI water
  • conductivity– min. 1x per shift
Krok 3

Passivation

Passivation
  • Temperature monitoring - permanent
  • Chemical concentration - min. 1x per shift
  • Conductivity - min. 1x per shift
Krok 4

Powder coating

Powder coating
  • contactless measurement of the layer thickness
Krok 5

Burn-in process

Burn-in process
  • Air temperature measurement - continuous monitoring (4 sensors in each oven)
  • Product temperature measurement (burn-in curve) - at least twice a week or, in the case of new products, always before the start of series production.
Krok 6

Controll

Controll
  • Gloss level measurement according to ČSN EN ISO 2813 - each product
  • Coating thickness measurement according to ČSN EN ISO 2360 - each product (number of measurements on a part depends on product/customer requirement)
  • Grating test according to ČSN ISO 2409 - according to customer requirements, e.g. in the non-visible area

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